Setting up a pulp tableware production line within a 900-square-meter factory requires a well-thought-out layout plan that ensures smooth workflow, optimal use of space, and compliance with safety and environmental standards. This article outlines an efficient layout strategy tailored for a 900㎡ facility, based on common production processes and equipment requirements.
1. Understand the Production Workflow
A typical pulp tableware production line includes the following stages:
- Pulping System – Prepares pulp from raw materials (e.g., bagasse, recycled paper).
- Forming Machine – Molds pulp into basic tableware shapes.
- Drying System – Removes moisture from the molded products.
- Hot Pressing Machine – Enhances surface finish and strength.
- Trimming/Cutting Unit – Refines the product shape and removes excess material.
- Packaging Area – For inspection, packing, and stacking finished goods.
2. Recommended Zoning Plan for 900㎡
| Area | Suggested Floor Ratio | Estimated Area (㎡) |
|---|---|---|
| Raw Material & Pulping | 20–25% | 180–225 |
| Forming Machine Area | 15–20% | 135–180 |
| Drying Line Area | 25–30% | 225–270 |
| Hot Press & Trimming | 15–20% | 135–180 |
| Packaging & Storage | 10–15% | 90–135 |
| Office & Utilities | ~5% | ~45 |
3. Layout Guidelines
➤ Material Flow Efficiency
- Raw materials should be unloaded near the pulping area.
- Arrange machines in a logical sequence: Pulping → Forming → Drying → Hot Pressing → Cutting → Packaging.
- Keep movement between zones short and direct to minimize handling time and labor.
➤ Space Allocation
- Ensure at least 1.2 meters of clearance around each machine for maintenance and operator access.
- Main walkways should be 2 meters wide for equipment or pallet transport.
- Leave expansion space if you anticipate adding more machines in the future.
➤ Environmental and Safety Concerns
- Equip the pulping area with proper drainage and wastewater treatment systems.
- Install ventilation and heat exhaust systems in the drying and hot press zones.
- Comply with fire safety codes, with extinguishers, fire exits, and clear signage.
➤ Power, Water, and Air Supply
- Centralize utility lines (electricity, water, compressed air) to reduce pipe clutter and make maintenance easier.
- Provide sufficient lighting, especially in forming and cutting zones.
4. Simplified Layout Scenario (Factory Size: 30m x 30m)
- Left front: Raw material & pulping area (close to delivery entrance).
- Center: Forming machines aligned in rows for efficient operation.
- Rear center: Drying lines with ventilation ducts above.
- Right rear: Hot press and trimming units.
- Right front: Finished product packaging and stacking.
- Far corner: Office, restroom, and utility room.
5. Final Tips
- Involve production engineers early to verify space needs for each machine.
- Design the layout to accommodate both daily operations and emergency access.
- Use modular setups where possible, so parts of the line can be upgraded without full reconfiguration.
